Stray voltage is a hidden but very real danger on gas and water systems, and understanding what causes it is the first step to protecting yourself from potentially fatal electric shock on the job.
Every day, tradespeople across the UK and US work on gas meters, water pipes, and heating systems. Most don't realise they could be one touch away from a potentially fatal electrical shock.
Stray voltage isn't a rare anomaly—it's a common hazard that exists at the dangerous intersection of electrical and plumbing systems in residential and commercial properties. Whether you're a gas engineer in Manchester or an HVAC technician in Memphis, understanding what causes stray voltage could save your life.
Stray voltage refers to unintended electrical voltage present on metal surfaces that should not be energised—particularly gas pipes, water pipes, meters, and radiators. This voltage can range from a barely perceptible tingle to a lethal shock, depending on the source and the conditions.
This occurs when electrical current is directly forced onto the metalwork through a fault condition—such as a damaged cable touching a pipe or an appliance with a faulty ground connection.
This is created when an AC electrical cable runs parallel to metal pipework. The electromagnetic field around the live wire induces a voltage onto the adjacent pipe without any physical contact. While typically lower than impressed voltage, it can still be dangerous.
When working on bonded pipework systems, you become the potential path to earth. If a fault exists anywhere in the property's electrical system, the entire network of metal pipes may be live. The moment you bridge the gap between an energised pipe and ground—by kneeling on damp concrete, touching an earthed appliance, or making contact with another grounded surface—electrical current flows through your body.
This isn't theoretical. Real accidents happen to real people, often in seemingly routine situations.
This is the most dangerous and, tragically, one of the most common sources of stray voltage.
Instead of being earthed to a proper ground rod, a property's electrical system is incorrectly grounded to the incoming gas or water pipe. In the event of a fault—a loose wire in an appliance, a degraded heating element in an immersion heater (UK) or water heater (US), or a damaged cable—the entire pipework system becomes live.
The pipe is now seeking a path back to the electrical substation. When you touch a meter, valve, or any part of that pipe while standing on a grounded surface, you become that path.
Gas engineers attending routine meter inspections have been shocked when failing immersion heater elements created faults to earth. In cases where the property's electrical system was incorrectly bonded to the gas supply pipe, the entire system became energised. Tradespeople touching meters while kneeling on damp concrete have received severe shocks, incidents that could have been prevented with proper testing.
While the National Electrical Code (NEC) now prohibits using gas pipes as a grounding electrode, millions of older American homes—particularly those built before the 1990s—still have this dangerous configuration. It was once standard practice.
Older properties with outdated TN-C systems (where earth and neutral were combined) are particularly vulnerable. Although regulations have evolved, non-compliant installations remain widespread.
Over time, cable insulation degrades. Rodents chew through it. Nails are driven into walls. Screws pierce through during renovations.
An old or damaged mains cable running near a gas or water pipe can leak voltage onto it through compromised insulation. The pipe isn't designed to carry current, but it will—and it can energise every connected appliance and fixture.
Kitchen renovations have resulted in contractors driving screws through walls to hang cabinets, piercing hidden electrical cables and creating direct contact with copper water pipes. In such cases, homeowners have reported "tingles" when touching kitchen faucets for weeks before plumbers investigated and discovered mains voltage on entire water systems.
This is perhaps the most misunderstood source of stray voltage.
A live electrical cable running parallel to a gas or water pipe for several meters doesn't even need to touch it. The electromagnetic field around the live wire—constantly alternating at 50Hz (UK) or 60Hz (US)—can *induce* a voltage onto the adjacent metalwork.
Induced voltage is typically lower than the source voltage. A 240V cable (UK) or 120V cable (US) might induce anywhere from 10V to 50V on the pipe, depending on distance, length of parallel run, and whether the pipe is grounded.
Voltages as low as 50V can be lethal under the right conditions—particularly in damp environments or when current passes through the heart. Even if not lethal, the shock can cause you to jerk back violently, leading to falls, cuts, or other injuries.
Heating engineers called to service radiators in older properties have discovered voltage on radiator valves using their Volt Stick testers. When the electrical supply was isolated at the consumer unit, the indication disappeared—revealing that the voltage was induced, not from a direct fault. Subsequent investigations have found mains cables run alongside heating pipes in voids beneath floorboards during previous rewiring jobs.
In some older wiring configurations, particularly in the UK, a lost neutral or a shared neutral can cause voltage to seek alternative paths to ground, including through gas and water pipework.
When the neutral connection is compromised, return current from appliances and circuits seeks the easiest route back to the supply transformer. Bonded metalwork—including your gas and water systems—can become that route.
Dishwashers, washing machines, water heaters, and any appliance connected to both electricity and plumbing can become a source of stray voltage if a ground fault develops.
When the insulation inside an appliance fails, the live conductor can make contact with the metal casing or water inlet, sending voltage back through the connected pipework.
Homeowners have reported mild shocks when touching kitchen sinks while dishwashers were running. Electricians investigating these incidents have discovered that dishwasher heating elements had developed ground faults, energising water supply lines. In homes with inadequate grounding systems, the voltage had nowhere to go except through the plumbing.
While not a source of dangerous current, this phenomenon can confuse tradespeople using non-contact voltage detectors (NCVDs).
Your body can capacitively couple with nearby live electrical fields. If you're standing near a live cable or appliance, your body can pick up the electric field. When you then use your NCVD to test a *grounded* pipe, the circuit is completed through the detector, and it lights up—making it appear that the pipe is live when the voltage is actually coming from your body.
Always assume a positive indication means danger. To test for capacitive coupling, change your position—step away or crouch down. If the indication disappears, you may have been the source. However, this should never be used as an excuse to ignore a positive reading. The **Safe To Touch Procedure** accounts for this by requiring isolation of the electrical supply to confirm.
Assumption is the enemy. The only reliable way to protect yourself from stray voltage is to verify its absence before every job.
That's where the Safe To Touch Procedure comes in. Developed specifically for tradespeople working on or near electricity, this simple protocol uses a non-contact voltage detector—like the Volt Stick—to check for stray voltage before you make contact.
By understanding the causes and committing to a Safe to Touch procedure, you can work confidently and safely—whether you're in Birmingham or Baltimore.